摘要：The product configuration modeling is a key technology to realize configuration design. Most of the researches were mainly conducted focusing on how to establish a product configuration model, but were short of the consideration about the application scope and dynamic change features. In this paper, the reconfigurable modeling technology of similar-structure products configuration design is studied to enhance the generality and diversity of product configuration models, and to facilitate the dynamic upgrade of configuration models. The configuration components of products with similar structures are divided into sharable configuration components, essential configuration components and optional configuration components, so the construction of reconfigurable model of configuration design can be converted into the set operation of configuration components. The horizontal adjusting reconstruction of configuration model is carried out through the adding, replacing and deleting of configuration components, the vertical adjusting reconstruction of configuration model is carried out through the parametric deformation of configuration components, and the variable topological configuration model reconstruction can be realized through the transformation of partial structure of configuration components. Finally, NC machine products are used as an example to analyze and verify the reconfigurable modeling technology of products with similar structures. The speed of NC machine configuration design is found to be improved, and the number of NC machine configuration design models is decreased. And the reconfigurable design system of NC machine products is developed. The proposed modeling technology provides references for the processes, methods and steps of model reconstruction.

摘要：The current research of configurable product design mainly focuses on how to convert a predefined set of components into a valid set of product structures. With the scale and complexity of configurable products increasing, the interdependencies between customer demands and product structures grow up as well. The result is that existing product structures fails to satisfy the individual customer requirements and hence product variants are needed. This paper is aimed to build a bridge between customer demands and product structures in order to make demand-driven fast response design feasible. First of all, multi-hierarchical models of configurable product design are established with customer demand model, technical requirement model and product structure model. Then, the transition of multi-hierarchical models among customer demand model, technical requirement model and product structure model is solved with fuzzy analytic hierarchy process （FAHP） and the algorithm of multi-level matching. Finally, optimal structure according to the customer demands is obtained with the calculation of Euclidean distance and similarity of some cases. In practice, the configuration design of a clamping unit of injection molding machine successfully performs an optimal search strategy for the product variants with reasonable satisfaction to individual customer demands. The proposed method can automatically generate a configuration design with better alternatives for each product structures, and shorten the time of finding the configuration of a product.

摘要：随着微电子机械系统(Micro electro mechanical systems,MEMS)应用的广泛化与需求的多样化,现有由参数化单元库内的结构组合的设计方法已难以满足非标设计需求。为此,给出一种支持非标结构设计的多粒度宏模型的映射提取与等效近似方法。在多粒度宏建模的MEMS设计层次和流程中,通过MEMS器件的完备有限元模型的节点关联与组合,映射提取描述系统的整体矩阵,获得系统的基于低阶常微分方程组的精确模型。按列一维方式变带宽存储大型稀疏对称矩阵,由拉格朗日多项式拟合和广义极小剩余获取等效近似模型,建立非标结构的系统级保真输入输出关系,连接器件级模型和系统级模型,不断迭代实现产品设计。以ACIS为几何造型内核开发自主原型系统,以数字光处理微镜为例进行验证,结果表明,该方法将局限于单元库内简单器件的设计拓展到支持复杂奇异非标结构的设计,这对于提高MEMS设计质量和效率具有重要意义。

摘要：针对高能耗注塑装备的塑化能耗计算过程复杂、涉及的设计参数及工艺参数繁多等问题,提出一种基于过程挖掘的塑化能耗高效分析方法。根据装备设计过程及能耗分析流程构建设计关联能耗分析计算流模型,并在该模型基础上提取计算流足迹。通过改进算法对已提取的计算流足迹进行过程挖掘,形成全新的能耗分析计算工作流网。解析工作流网间的设计元素关系,并对注塑装备塑化能耗进行计算,实现能耗的高效分析。通过在某注塑机厂商XS-Z60型注塑装备的塑化能耗分析计算中的应用,验证了所提方法能够简化能耗分析计算过程,提高能耗分析计算的效率。

摘要：为提高产品加工过程的绿色性能,提出一种基于耦合推广正交算法的工艺参数优选方法。利用正交实验在解决单目标优化问题中的优势,提出基于工艺参数耦合强度关系的推广正交算法,用小生境演化繁殖后代,以实现多绿色性能指标优化。将该方法运用到注塑加工工艺参数设计中,选择面向绿色性能指标的注塑加工工艺参数,确定相互间的耦合强度关系以及注塑加工过程的多项绿色性能指标,建立注塑加工绿色设计模型。以某风机盖注塑加工为例验证了所提方法的可行性。

摘要：为降低复杂产品配置任务间的耦合程度,减少配置过程的迭代次数,优化产品配置设计过程,以动态设计结构矩阵(Design structure matrix,DSM)为工具研究了产品配置过程的规划技术。研究基于数据流图的产品配置过程任务建模,在此基础上通过映射得到配置过程DSM,并将其拓展为三视图结构,通过视图间的双重映射获得配置过程动态DSM,使客户需求和最新配置知识在产品配置过程中得以动态反映。用矩阵的分解和撕裂算法对配置过程进行规划,重组配置任务,优化任务执行次序,为协同配置设计任务分配提供基础。以大型电除尘装备为例子分析配置设计过程规划技术的具体实现。

摘要：针对产品设计知识主动推送过程中设计人员的知识需求难以自动获取的问题,提出了一种基于设计情境与脑机反馈融合的产品设计知识需求感知方法。设计情境与脑机反馈融合构建知识需求感知框架,由动态变化的设计活动信息驱动生成设计情境实例序列,基于脑机反馈构建设计知识需求域。根据设计任务分解与产品结构的映射关系建立知识需求锚点,以设计情景激活知识需求锚点的方式动态关联当前设计内容,采用加权贝叶斯方法实现设计知识需求类型识别,并在数控机床数字化设计中对提出的需求感知方法进行了应用验证。

摘要：分析制造装备开发考虑因素及工艺与性能需求转换过程,为表达用户性能需求、加工工艺需求和制造装备技术特性间依赖与反馈关系,构建制造装备加工工艺与性能需求转换质量屋网络分析法模型。通过模糊决策试验与评价实验室方法综合影响矩阵,代替加权超矩阵,实现依赖与反馈关系的转换,并获得技术特性初始重要度;基于系统化设计思想,考虑产品竞争性、售后服务、成本和环境等因素对技术特性的影响,建立模糊数据包络分析线性规划模型。将技术特性看作一个决策单元,该技术特性的初始重要度和服务看作是输出指标,产品竞争性、成本和环境等因素评估值看作是输入指标,规范化决策单元的效率指标值,优化技术特性最终重要程度。以数控机床产品规划为实例,验证提出方法的可行性和有效性。

摘要：针对传统数控机床结构设计中较少考虑切削动力学及其不确定特性的问题,提出了基于切削动力学约束和不确定因素的影响,根据目标切削深度对结构进行优化设计的方法。分析切削动力学特性,根据颤振频率分布和整机模态实验确定限制切深的关键部件,以其外部轮廓壁厚和内部筋板壁厚为对象,进行参数灵敏度分析以确定设计参数。将最小临界切削深度与目标切削深度的差值转化为结构动柔度的修改量,在质量、静刚度等条件的约束下,通过对局部结构的修改,在保持质量基本不变的情况下,满足了生产率要求的目标切削深度,并以一台数控加工中心的结构优化设计为例进行了验证。

摘要：定制需求到设计参数的映射是实现产品定制设计的首要环节,客户提供的需求往往不能完整体现产品性能、功能、结构等的定制要求,使得设计人员难以获取完整的定制产品设计参数。因此,将定制产品需求分为显式需求、半隐式需求和隐式需求,并根据需求间不同的关联约束关系,建立了定制产品需求的动态关联约束网络。通过关联约束网络到矩阵的映射与需求节点间关联约束强度的计算,构建了定制产品需求关联约束强度矩阵。通过关联约束强度的传递与累加获取需求节点综合活跃度,进行基于关联约束网络的定制产品显式需求到半隐式需求及隐式需求的关联激活,为产品设计参数获取提供完整的定制需求信息。以典型定制产品电梯为例,对所提出的基于关联约束网络的定制产品隐式需求激活技术进行了应用验证。