摘要：Rapid prototyping (RP) is a computerized fabrication technology that additively builds highly complex three-dimensional physical objects layer by layer using data generated by computer, for example CAD or digital graphic. Three-dimensional printing (3DP) is one of such technologies that employ ink-jet printing technology for processing powder materials. During fabrication, a printer head is used to print a liquid on to thin layers of powder following the object’s profile as generated by the system computer. This work looks at redesigning 3DP machine, using piezoelectric demand-mode technology head in order to improve accuracy, surface finishing and color quality of constructed models. The layers created with aforesaid system are between 25 to 150 μm (steps of 25 μm).

摘要：A rapid wax injection tool of a gearbox shift fork was designed, simulated, and manufactured using rapid prototyping and rapid tooling technology to save time and cost of producing wax models used for the investment casting process. CAE simulation softwares, in particular, MoldFlow, are used to get wax injection moulding parameters such as filling parameters, temperature profiles, freeze time, speed, and pressure. The results of this research were compared with conventional wax model production methods. The criteria of such comparison were based upon parameters such as time, cost, and other related characteristics, which resulted in saving of 50% in time and 60% in cost. In this research, design, assembly, and wax injection operation of the wax tool took 10 days. Considering the fact that wax melting temperature is as low as 70℃ and injection pressure of 0.5 MPa, the tool suffers no damage due to the thermal and pressure stresses, leading to the mass production of wax models.