摘要：This paper presents the development of a normal adjustment cell (NAC) in aero-robotic drilling to improve the quality of vertical drilling, by using an intelligent double-eccentric disk normal adjustment mechanism (2-EDNA), a spherical plain bearing and a floating compress module with sensors. After the surface normal vector is calculated based on the laser sensors' feedback, the 2-EDNA concept is conceived specifically to address the deviation of the spindle from the surface normal at the drilling point. Following the angle calculation, depending on the actual initial position, two precise eccentric disks (PEDs) with an identical eccentric radius are used to rotate with the appropriate angles using two high-resolution DC servomotors. The two PEDs will carry the spindle to coincide with the surface normal, keeping the vertex of the drill bit still to avoid repeated adjustment and position compensation. A series of experiments was conducted on an aeronautical drilling robot platform with a precise NAC. The effect of normal adjustment on bore diameter, drilling force, burr size, drilling heat, and tool wear was analyzed. The results validate that using the NAC in robotic drilling results in greatly improved vertical drilling quality and is attainable in terms of intelligence and accuracy. (C) 2015 The Authors. Production and hosting by Elsevier Ltd. on behalf of Chinese Society of Aeronautics and Astronautics.

摘要：针对飞机装配中的机器人制孔垂直度问题,设计了一种双偏心盘调姿机构.首先采用4个激光传感器测量工件制孔点处的法向量,求出钻头中心线与调姿平面的交点.然后计算调姿机构需转过的角度,调姿电机驱动该调姿机构对钻头姿态进行调整.该机构的特点是在保持钻头顶点不动时,调整钻头姿态.因此,避免了二次移动钻头位置.最后,在ADAMS中对该调姿机构做了仿真,并在机器人制孔平台上做了制孔实验,验证了其原理的正确性.

摘要：制孔是飞机装配的重要环节之一,而航空制孔机器人凭借效率高、成本低、稳定性好的优势成为航空装配领域的研究热点。首先根据机器人平台的不同,将航空制孔机器人分为3种,介绍了国内外航空制孔机器人的研究和应用现状,然后从结构设计、控制算法、过程管控、视觉标定及检测4个方面分析了国内外航空制孔机器人关键技术,最后展望了未来航空制孔机器人的发展趋势。

摘要：由于加工装配误差等原因,飞机壁板工件的数学模型和实际模型往往不一致。为解决不一致导致的制孔位置精度差的问题,提出了一种基于双目测量系统的孔位补偿方案。为了能够更好地设计满足制孔需要的视觉测量系统,分析了机器人自动化制孔系统的工作流程。然后介绍了视觉测量系统组成和工作流程,最后分别对视觉测量系统的基准孔三维坐标提取、孔位误差补偿、数据库读写3个重要功能的技术进行了详细的介绍。通过该双目视觉测量系统的孔位补偿方法,可以获取基准孔的三维坐标,对孔位误差进行补偿,补偿信息写入数据库,提高机器人自动化制孔系统的制孔位置精度。