摘要：3D elastic-plastic FE model for simulating the force controlled stretch-bending process of double-cavity aluminum profile was established using hybrid explicit−implicit solvent *** the computational accuracy and efficiency,the optimal choices of numerical parameters and algorithms in FE modelling were *** formation mechanisms of cross-section distortion and springback were *** effects of pre-stretching,post-stretching,friction,and the addition of internal fillers on forming quality were *** results show that the stress state of profile in stretch-bending is uniaxial with only a circumferential *** stress distribution along the length direction of profile is non-uniform and the maximum tensile stress is located at a certain distance away from the center of *** aluminum profile is gradually attached to bending die,the distribution characteristic of cross-section distortion along the length direction of profile changes from V-shape to *** unloading the forming tools,cross-section distortion decreases obviously due to the stress relaxation,with a maximum distortion difference of 13%before and after *** pre-stretching and post-stretching forces increase,cross-section distortion increases gradually,while springback first decreases and then remains *** increasing friction between bending die and profile,cross-section distortion slightly decreases,while springback ***-section distortion decreases by 83%with adding PVC fillers into the cavities of profile,while springback increases by 192.2%.

摘要：The analytical model for springback in arc bending of sheet metal can serve as an excellent design *** amount of springback is considerably influenced by the geometrical and the material parameters associated with the sheet *** addition,the applied load during the bending also has a significant *** a number of numerical techniques have been used for this purpose,only few analytical models that can provide insight into the phenomenon are available.A phenomenological model for predicting the springback in arc bending was proposed based on strain as well as deformation energy based *** results of the analytical model were compared with the published experimental as well as FE results of the authors,and the agreement was found to be satisfactory.