摘要：The purpose was to clarify the relationship between the main process parameters of micro-plasma cladding and the comprehensive quality(geometry,microstructure and wear rate of cladding track).Self-fluxing ferrous alloy powders were fabricated on Q235 *** on the uniform design,the distribution of the experimental samples was designed reasonably in the sample space,which greatly improved efficiency and reduced *** a series of microstructural characterization,there was no difference in the phase composition of all samples,but the average grain size had a significant difference,which resulted in the change of wear *** the relationship among micro-hardness,average grain size and wear rate of the track had also been ***,an optimization model was established and the optimal process parameters were obtained with excellent wear rate under the geometric *** correctness of optimization model was verified by experiments.

摘要：Four kinds of Cu-based composites with different mass ratios of graphite and WS2 as lubricants were fabricated by hot-pressing method. Electrical sliding wear behaviors of the composites were investigated using a block-on-ring tribometer rubbing against Cu-5%Ag alloy ring. The results demonstrated that 800 ~C was the optimum sintering temperature for Cu-graphite-WS2 dual-lubricant composites to obtain the best comprehensive properties of mechanical strength and lubrication performance. Contact voltage drops of the Cu-based composites increased with increasing the mass ratio of WS2 to graphite. The Cu-based composite with 20% graphite and 10% WS2 showed the best wear resistance due to the excellent synergetic lubricating effect of graphite and WS2. The reasonable addition of WS2 into the Cu-graphite composite can remarkably improve the wear resistance without much rise of electrical energy loss which provides a novel principle of designing suitable sliding electrical contact materials for industrial applications.