摘要：For the data processing of the Rapid Prototyping Manufacturing, Boolean operation can offer a versatile tool for editing or modifying the STL model, adding the artificial construction, and creating the complex assistant support structure to meet the special technical requests. The topological structure of STL models was built firstly in order to obtain the neighborhood relationship among the triangular facets. The intersection test between every edge of one solid and every facet of another solid was taken to get the intersection points. According to the matching relationship of the triangle index recorded in the data structure of the intersection points, the intersection segments array and the intersection loop were traced out. Each intersected triangle was subdivided by the Constrained Delaunay Triangulations. The intersected surfaces were divided into several surface patches along the intersection loops. The inclusion prediction between the surface patch and the other solid was taken by testing whether the candidate point was inside or outside the solid region of the slice. Detecting the loops for determination of the valid intersection lines greatly increases the efficiency and the reliability of the process.

摘要：An integrated tetrahedrization algorithm in 3D domain which combines the Delaunay tetrahedral method with un-Delaunay tetrahedral method is described. The algorithm was developed by constructing Delaunay Tetrahedrons from a scattered point set, recovering boundaries using Delaunay and un-Delaunay method, inserting additional nodes in unsuitable tetrahedrons, optimizing tetrahedrons and smoothing the tetrahedral mesh with the 2D-3D Laplacian method. The algorithm has been applied to the injection molding CAE preprocessing.

摘要：A double-walled tubular component can be formed from a metal tube under axial compression by inversion. Numerical simulation and experimental investigation show that die radius is the predominant factor affecting the deformation process. For the given dimensions of 3A21 aluminium alloy tube, the feasible die radius varies between 2-4mm. The deformation process predicted by the finite element simulation agrees with the experiment results well.

摘要：General principle and layout of the prototype machine is introduced. Primary results of producing a metal vase to investigate the proper selection of numerous technical parameters are presented.

摘要：A new concept referred to the non-synchronous deformation effect of particle in sheet metal forming is proposed. The results of finite element analysis show that the flow resistance of sheet metal can be effectively reduced and thus the forming property can be greatly improved if the moving and deformation state of the neighboring elements with equal perpendicular distance to the entrance contour of die is non-synchronous. Experiment tests are presented and the results agree well with FEA simulation. In addition, the mechanism of the non-synchronous effect is analyzed in detail.

摘要：die forging process of piston tail and its key technology are analyzed in detail. The key issue is to reduce friction force between punch and billet to facilitate metal flow towards two ends. Three-step forging scheme is used, namely preforming, final forging and cutting the flash. Preforming is critical for the success of the whole process and two schemes are compared. First two steps are simulated using 3D-Deform software. simulation results show that the process is feasible and its validity is verified.